ZOLTEK has produced our oxidized PAN fiber, ZOLTEK OX for over 20 years. This level of experience, innovation, and expertise, has allowed ZOLTEK to fine-tune our process and become the largest oxidized PAN fiber producer in the world.
ZOLTEK OX is inherently flame resistant, making it an effective heat-blocking and fire barrier material. It outperforms all other organic flame resistant fibers in terms of limiting oxygen index and does so at a very competitive price. ZOLTEK OX textile products retain their appearance, have a soft hand and retain their textile characteristics, even after open flame exposure. Besides not burning, melting or dripping, ZOLTEK OX fibers will not shrink and they self-extinguish, when exposed to flame.
One of the largest benefits of ZOLTEK OX products are their versatility. ZOLTEK OX is available for all forms of textile processing including: needle punching, stitch-bonding, hydroentangling, thermal bonding, chemical bonding, air-laying, wet-laying, ring spinning, stretch-breaking, weaving, knitting and braiding. End uses include aircraft brake preforms, transportation heat and flame blocking layers, thermal, acoustical and vibration insulation liners, flame resistant apparel, intumescent mesh and as raw materials for carbonized and graphitized yarns, fabrics and felts.
| Material Overview | Standard Density | Standard Density | Standard Density | High Density | High Density |
|---|---|---|---|---|---|
| Density | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.40 g/cm3 (0.0506 lbs/in3) | 1.40 g/cm3 (0.0506 lbs/in3) |
| LOI | >40% | >40% | >40% | >50% | |
| Denier Diameter | 1.7 dTex (1.5dpf) 13μ (0.51 mils) | 2.2 dTex (2.0dpf) 15μ (0.59 mils) | 5.0 dTex (4.5dpf) 22.5μ (0.89 mils) | 1.7 dTex (1.5dpf) 13μ (0.51 mils) | 2.2 dTex (2.0dpf) 15μ (0.59 mils) |
| Typical Cut Lengths | 50mm (2.0”) 60mm (2.4”) | 50mm (2.0”) 60mm (2.4”) | 60mm (2.4”) | 50mm (2.0”) | 60mm (2.4”) |
| Tenacity | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) |
| Modulus | 575 - 690 cN/tex (65 - 78 gpd) 7.4 GPa (1.1 msi) | 575 - 690 cN/tex (65 - 78 gpd) 7.4 GPa (1.1 msi) | 575 - 690 cN/tex (65 - 78 gpd) 7.4 GPa (1.1 msi) | 575 - 690 cN/tex (65 - 78 gpd) 7.4 GPa (1.1 msi) | 575 - 690 cN/tex (65 - 78 gpd) 7.4 GPa (1.1 msi) |
| Elongation to Break | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% |
| Thermal Conductivity | 0.0284 Kcal/(hr*m°C) 0.0330 W/(m*°K) 0.229 (Btu*in)/(hr*sqft*°F) | 0.0284 Kcal/(hr*m°C) 0.0330 W/(m*°K) 0.229 (Btu*in)/(hr*sqft*°F) | 0.0284 Kcal/(hr*m°C) 0.0330 W/(m*°K) 0.229 (Btu*in)/(hr*sqft*°F) | 0.0284 Kcal/(hr*m°C) 0.0330 W/(m*°K) 0.229 (Btu*in)/(hr*sqft*°F) | 0.0284 Kcal/(hr*m°C) 0.0330 W/(m*°K) 0.229 (Btu*in)/(hr*sqft*°F) |
| Carbon Content | ~62% | ~62% | ~62% | ~62% | ~62% |
| Staple Moisture Content | 13±3% (for spinning); 11±2% (for non-wovens) | 13±3% (for spinning); 11±2% (for non-wovens) | 13±3% (for spinning); 11±2% (for non-wovens) | 13±3% (for spinning); 11±2% (for non-wovens) | 13±3% (for spinning); 11±2% (for non-wovens) |
| Staple Crimp Level | > 3.0 crimps/cm (>7.6 crimps/inch) | > 3.0 crimps/cm (>7.6 crimps/inch) | > 3.0 crimps/cm (>7.6 crimps/inch) | > 3.0 crimps/cm (>7.6 crimps/inch) | > 3.0 crimps/cm (>7.6 crimps/inch) |
| Tow Count | 300,000 laments | 300,000 laments | 300,000 laments | 300,000 laments | 300,000 laments |
Zoltek OX tow, staple fiber, yarn, knitted fabrics, and woven fabrics produced in our Hungarian facility are made according to the OEKO-TEX standard. Click here to view the certificate.
ZOLTEK OX Continuous Tow fibers are oxidized / stabilized PAN fibers (OPAN) that are inherently fire resistant, thermally stable, exhibit excellent resistance to chemicals and solvents and are electrically nonconductive. ZOLTEK OX continuous uncrimped tow is suitable for stretch breaking into yarn, chopping into short fiber length and flock or crimping & cutting into staple fibers for nonwoven or yarn spinning applications.
| Material Property | Standard Density | Standard Density | Standard Density | High Density | High Density |
|---|---|---|---|---|---|
| Density | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.40 g/cm3 (0.0506 lbs/in3) | 1.40 g/cm3 (0.0506 lbs/in3) |
| LOI | ~45% | ~45% | ~45% | ~55% | ~55% |
| Fineness | 1.7 dTex | 2.2 dTex | 5.0 dTex | 1.7 dTex | 2.2 dTex |
| Tensile Strength | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) | 18.5-23 cN/tex (2.1 - 2.6 gpd) 240 -300 MPa (34,800 psi) |
| Fiber Diameter | 12.5 μ | 14 μ | 22 μ | 12.5 μ | 14 μ |
| Filament Count | 300K | 300K | 160K | 300K | 300K |
| Elongation to Break | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% |
| Format | Uncrimped | Uncrimped | Uncrimped | Uncrimped | Uncrimped |
ZOLTEK OX Fabrics are masterfully produced from 100% ZOLTEKOX yarn. Ideal for any flame-resistant application, these fabrics have a notably high LOI%, soft hand and superior strength properties. ZOLTEK OX fabrics are adaptable and can accept adhesives for lamination or be coated for enhanced performance; they also are easily processed in cut & sew applications. As a part of ZOLTEK’s commitment to innovation and versatility, a variety of fabric forms are available, including plain and satin weave constructions, along with knit and scrim types. It should be noted that these OX fabrics provide superior performance as base layers in FR apparel applications requiring high TPP values.
Expertly produced from 100% 2-ply ZOLTEK OX yarn, ZOLTEK’s plain weave fabrics have high LOI%, good strength, can be laminated, and have excellent cut and sew properties. These fabrics have excellent chemical resistance against weak acids and organic solvents and are available in two forms.
| Material Overview | PLAIN WEAVE - PW03 | PLAIN WEAVE - PW03 | PLAIN WEAVE - PW06 | PLAIN WEAVE - PW06 |
|---|---|---|---|---|
| SI | US | SI | US | |
| Areal Weight | 190 g/m2 | 5.6 oz/yd2 | 359 g/m2 | 10.6 oz/yd2 |
| Warp and Fill | 142 x 142/10 cm | 36 x 36/in | 94.5 x 94.5/10 cm | 24 x 24/in |
| Width | 99 cm | 39 in | 129.5 cm | 51 in |
| Roll Length | 90 m | 98 yds | 45 m | 50 yds |
| Thickness | 0.43 mm | 0.017 in | 0.73 mm | 0.029 in |
| Yarn Input | 2/27 Worsted Count | 2/27 Worsted Count | 2/10 Worsted Count | 2/10 Worsted Count |
| Construction | Plain Weave | Plain Weave | Plain Weave | Plain Weave |
Expertly produced from 100% ZOLTEK OX yarn, ZOLTEK’s satin weaves and circular knits have high LOI%, excellent stretch, no melt-no drip, and a soft hand for apparel application. Ideal for when flame protection is just as important as comfort, ZOLTEK OX satin weaves and circular knits are industry-leading solutions.
| Material Overview | SATIN WEAVE - SW08 | SATIN WEAVE - SW08 | KNIT FABRIC - KF07 | KNIT FABRIC - KF07 |
|---|---|---|---|---|
| SI | US | SI | US | |
| Areal Weight | 471 g/m2 | 13.9 oz/yd2 | 424 g/m2 | 12.5 oz/yd2 |
| Warp and Fill | 126 x 126/10 cm | 32 x 32/in | N/A | N/A |
| Width | 129 cm | 51 in | 66 cm unslit | 26 in |
| Roll Length | 45 m | 50 yds | 35 m | 39 yds |
| Thickness | 1.2 mm | 0.047 in | 1.4 mm | 0.055 in |
| Yarn Input | 2/10 Worsted Count | 2/10 Worsted Count | 2/10 Worsted Count | 2/10 Worsted Count |
| Construction | 8 Harness Satin | 8 Harness Satin | Single Knit Tubular | Single Knit Tubular |
Custom designed for applications requiring both additional strength and high temperature performance, ZOLTEK OX leno scrims are produced from 100% ZOLTEK OX yarns.
| Material Overview | SCRIM FABRIC - FS 06 x 3 | SCRIM FABRIC - FS 06 x 3 |
|---|---|---|
| SI | US | |
| Areal Weight | 67.8 g/m2 | 2 oz/yd2 |
| Warp and Fill | Warp: 15.25/cm Fill: 9/cm | Warp: 6/in Fill: 3.5/in |
| Width | 114 cm | 45 in |
| Roll Length | 119 m | 130 yds |
| Yarn Input | 2/10 Worsted Count | 2/10 Worsted Count |
| Construction | Leno Weave | Leno Weave |
ZOLTEK OX Staple Fibers are oxidized / stabilized PAN fibers (OPAN) that are inherently fire resistant, thermally stable, exhibit excellent resistance to chemicals and solvents and are electrically nonconductive. Available in three denier sizes and various cut lengths, ZOLTEK OX staple fibers can be used at 100% levels or in fiber blends to produce the highest quality nonwoven felts and the finest spun yarns in the market today.
| Material Property | Standard Density | Standard Density | Standard Density | Standard Density | Standard Density | High Density | High Density | High Density |
|---|---|---|---|---|---|---|---|---|
| Density | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.37 g/cm3 (0.0495 lb/in3) | 1.40 g/cm3 (0.0506 lbs/in3) | 1.40 g/cm3 (0.0506 lbs/in3) | 1.40 g/cm3 (0.0506 lbs/in3) |
| LOI | ~45% | ~45% | ~45% | ~45% | ~45% | ~55% | ~55% | ~55% |
| Fineness | 1.7 dTex 1.5 denier | 1.7 dTex 1.5 denier; 2.2 dTex 2.0 denier | 2.2 dTex 2.0 denier | 2.2 dTex 2.0 denier; 5.0 dTex 4.5 denier | 5.0 dTex 4.5 denier | 1.7 dTex 1.5 denier | 1.7 dTex 1.5 denier; 2.2 dTex 2.0 denier | 1.7 dTex 1.5 denier; 2.2 dTex 2.0 denier |
| Length | 50 mm 2.0 in | 60 mm 2.4 in | 74 mm 2.9 in | 80 mm 3.1 in | 100 mm 3.9 in | 50 mm 2.0 in | 60 mm 2.4 in | 74 mm 2.9 in |
| Staples Crimp Level | >7.6 per inch (>3.0 per cm) | >7.6 per inch (>3.0 per cm) | >7.6 per inch (>3.0 per cm) | >7.6 per inch (>3.0 per cm) | >7.6 per inch (>3.0 per cm) | >7.6 per inch (>3.0 per cm) | >7.6 per inch (>3.0 per cm) | >7.6 per inch (>3.0 per cm) |
| Moisture Content | 13 +/-3% | 13 +/-3% | 13 +/-3% | 13 +/-3% | 13 +/-3% | 13 +/-3% | 13 +/-3% | 13 +/-3% |
| Elongation to Break | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% | 22% - 28% |
Produced from 100% ZOLTEK OX tow, ZOLTEK OX yarns are also at the foundation of ZOLTEK’s OX fabrics and felts. Because ZOLTEK OX yarns are inherently fire resistant, thermally stable, electrically nonconductive and exhibit excellent resistance to chemicals and solvents, there is no better yarn choice on the market. ZOLTEK OX stretch-broken yarns can be knit or woven and are often used in weaving and braiding applications for welding or mechanical packing end uses.
| Worsted Count | Plies | Denier (g/9000 m) | Decitex (g/10 km) | Yield (yds/lb) | Yield (m/kg) | Turns Per Inch & “Twist” |
|---|---|---|---|---|---|---|
| 1/27 | 1 | 296 | 329 | 15,120 | 30,480 | 10.0 - “Z” |
| 2/27 | 2 | 592 | 658 | 7,560 | 15,240 | 6.0 - “S” |
| 1/10 | 1 | 801 | 890 | 5,600 | 11,289 | 6.0 - “Z” or “S” |
| 2/10 | 2 | 1,603 | 1,781 | 2,800 | 5,645 | 5.0 - “S” |
| 1/5 | 1 | 1,568 | 1,742 | 2,850 | 5,745 | 6.0 - “Z” |
| 2/5 | 2 | 3,151 | 3,501 | 1,425 | 2,873 | 2.1 - “S” |
ZOLTEK OX Applications
Inherently flame resistant and incredibly versatile, ZOLTEK OX has been revolutionizing heat-blocking and fire barrier applications for over 20 years. In addition to outperforming all other organic flame resistant fibers available on the market, ZOLTEK OX is available at a cost-efficient price point that will directly amplify the value of any potential end-use. Common applications include: